In a kraft mill, large amounts of oxalate ions [C2O4]-2, are formed in oxygen delignification, as well as in the D, Z and, to a lesser extent, in the E and P stages in bleaching. In the bleach plant, CaC2O4 scales can form in the acid stage. CaC2O4 solubility depends on the concentration of the Ca, and the pH range, and it increases with temperature. Upset conditions, such as high lime mud carry-over with white liquor, can cause CaC2O4 scaling in the bleach plant. While CaC2O4 scaling was not a problem in chlorine bleaching at low pH, chlorine dioxide stages with a higher pH have encountered scaling problems. Oxalate scaling is also associated with the closure of the bleach plant, and has been reported in various bleaching stages, including the Q stage.
CaC2O4 is not expected to precipitate in the black liquor evaporators, since CaCO3 has a lower solubility in the evaporator environment and will precipitate instead. However, in a closed mill, where bleach plant filtrates are recycled to the recovery cycle, the possibility of Na2C2O4 scaling exists. Solubility data are available for Na2C2O4 and show that the solubility in black liquor depends on the temperature and the total Na concentration*. The recycle of bleaching effluent could double the amount of oxalate in the black liquor. Under normal operating conditions, when the dry solids content of black liquor are between 50-55%, burkeite (2Na2SO4.Na2CO3) starts to precipitate, reducing the concentration of Na and preventing the formation of sodium oxalate. However, when the amount of oxalate is increased due to the recycle of bleaching filtrates, the risk of Na2C2O4 scaling is increased. Since the solubility of Na2C2O4 increases with temperature, crystallization is expected to take place in the bulk solution and not on heat transfer surfaces. This could cause plugging problems in the evaporator tubes.
* Deposition of sodium oxalate in black liquor evaporation, P. Ulmgren and R. Radestrom, 2001, Int. Chem. Rec. Conf.
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